Rubber Trimming Machine
Rubber Deflashing Machine
Rubber Spin Trim Deflashing Machine
MODEL: HX-400
Why Choose Us:
Thanks to the deep and close relationships with our customers of
hundreds of rubber manufacturers, who are constantly exploring
technology for gains in productivity;
we strongly witness the importance of deflashing/deburring, a very
important area for cost and quality control; Thus the reason we
added our new series line of Spin Trim Deflashing Machines; We aim
to provide our customers with one-stop solutions no matter of
small, modest or large scales of production;
Spin Trim Deflashing is by far the most economical option for
deflashing rubber parts.
Most importantly, our spin trim deflashing machine with the most
competitive pricing due to our mass production which reduces our
production costs;
Thus we can guarantee that we make the most competitive price and
advanced spin trim deflashing machine in China.
Applications:
A wide range of molded materials can utilize Spin Trim Deflashing
with proven results. These include:
- Rubbers – (including neoprene & urethane)
- Silicones
- Plastics – (both thermoset & thermoplastic)
Examples of applications that use Spin Trim Deflashing include:
- O-rings & gaskets;
- Auto parts;
- Insulators and other electric/electronic components ;
- Valve stems, washers, and fittings;
Advantages :
- Simple operation of our spin trim deflashing machine, no need
professional technical staff, just several hours training is
qualified for to operate our machine perfectly well. This kind of
spin-trimming machine is suitable for any in-house workshop;
- Since it is a batch process, the price per piece is far less, as
many more parts can be processed in a given amount of time.
- PLC & HMI control, a plug-and-play equipment. The process is
computer-controlled, therefore removing the human operator variable
from the process.
- Spin Trim deflashing is non-abrasive, non-freezing, with no need
for liquid nitrogen, no mold requirement, only basic labor and
electricity, very low manufacturing costs, and the cost per part is
generally well below any alternative technique.
- Ideal for the effective deflashing of small to medium-sized rubber
parts
- Extremely high output, average as 40~50 workers at the same working
time, millions of products can be finished per day;
Features:
Our Spin trim Deflashing Machine includes a Deflashing Unit & an Automatic Waste Separator
INTER-CHINA Spin Trim deflashing unit consists of a stainless steel
cabinet insulated with dense
polyurethane foam; Located inside the cabinet are the blast
chamber, the liquid spraying circuit, the turbofan, the motor, and
Control panel, and electrical Components.
INTER-CHINA Spin Trim Deflashing Machine with the unique features as following;
- Patented Cutting Technology for Closet Wet Trim. A safe,
affordable, and automated process;
- Automatic Self-Lubrication System for Non-stop Trimming;
- An integral linear cutting method for the chamber & A special
design of discharge opening that eliminates small rubber parts &
flash jamming;
- Unique cooling device for the main shaft;
Machine process chart:
VIDEO OF OUR SPIN TRIM DEFLASHING MACHINE
Why should I use the Spin Trim Trimming Machine:
At present, molded rubber products, trimming, in addition to
artificial trimming, and automatic trimming methods of industry
there are several different features follows;
| Advantage | Disadvantage | Typical Applications |
| Cryogenic Deflashing Machine | 1. A wide range of materials: rubber, plastic, metal; | High investment for beginning;
Required Media Consumption for each production ( Liquid Nitrogen
(LN 2 ) & PC granules ; | |
| 2. Large output ; |
| Spin Trim Deflashing Machine | 1. Competitive cost | 1. Only for Non-metal materials | o rings; washers |
| 2. High output | 2. Suitable size within 5mm~80mm |
| Knife Trimming Machine | 1. Available in a wide range of sizes | Working Capacity is not high | cups |
| Ø5-Ø230mm(Adjustable) |
| 2. Also for the chamfer function |
| Punching Machine | | Need a unique mold for each shape | |
Above all these rubber remove edge machines and spin Trim
Deflashing machines with the outstanding characteristics of less
investment, low power consumption, no liquid nitrogen, easy to
learn, high efficiency, quick recovery, etc; can greatly save labor
costs.
A Spin Trim Deflashing machine can be used as a cost-effective
first-stage process for the deflashing of more complex parts or
those with excessive flash prior to using a Freeze Trim cryogenic
deflashing machine.
How do the Spin Trim Deflashing Trimming Machines work?
The process is quick and requires minimal skills by the operator.
An appropriate screening plate is selected and fitted depending on
the size and type of product being de-flashed.
Once secured in the spin chamber and the cycle settings have been
made an internal mechanically propelled disc spins the rubber parts
at high speed resulting in the excess flash being removed and the
sprue connections being broken.
.
The small flash is sucked away by an integral blowing and the
de-flashed parts and larger flash exit via a chute into the
separator unit ( or a dump bin )
Waste Separator
The separator has perforated sheets of differing hole sizes
(6-32mm) so that can set the separator up for each product.
The upper sheet allows the good parts and small flash to fall
through. The lower sheet then allows this flash to fall to the
bottom, leaving the de-flashed parts in the middle of the
separator.
Boxes at the end collect the de-flashed parts and flash.
The large flash is manually removed for the upper sheet by hand or
vacuum. This optional extra will save labor time and cost in
sorting out the parts and is compact and very efficient and simple
to operate
Technical Parameters
| Model | HX-300 | HX-400 | HX-600 |
| Chamber Size(mm) | H:210
Dia:180 | H:380
Dia:220 | H:470
Dia: 320 |
| Material of Chamber | SUS304 | SUS304 | SUS304 |
| Structure of Chamber | Divided into upper and lower parts | integrated | integrated |
| Cooling Device for the Main shaft | / | With | With |
| Rotating Speed of the Main Shaft | 50/5000 | 50/10000 | 50/10000 |
| Control Mode(Option) | BUTTON/HMI | BUTTON/HMI | BUTTON/HMI |
| Power(voltage) | Three phase /AC380V±5% |
| Motor(kW) | 4 | 4.5 | 7.5 |
| Frequency(Hz) | 50/60 | 50/60 | 50/60 |
| Air Consumption(L/MIN) | <0.8 | <0.8 | <0.8 |
| Efficiency | 5-15 plate/module
each batch | > 25 | >40 |
| 1~2kg | 3~8kg | 9~20 kg |
| Trimming Time(Second) | 30-120 | 30-120 | 30-120 |
| Media Type | Water/silicone oil |
| Equipment Weight(KG) | 280 | 480 | 680 |
| Equipment Size(cm) | 175*60*101 | 175*70*103 | 180*85*105 |
| Sorting Device(Option) | Waste Separator | Waste Separator | Waste Separator |
| 120*60*80 | 120*60*80 | 120*60*90 |
The average cycle time can range from 30 to 120 seconds depending
on the number of parts per
batch (which is, dependent on the size of your molded parts); flash
thickness; wheel speed; and size of media used.
We have three models to meet different production demands;
HX-300/400 is suitable for rubber parts less than 80mm.
HX-600 is available for big-size products.
2nd, products can be laid into the chamber without folding, it
helps to enhance the trimming performance for some products.
Order Options :
1. Size of screening plate ( According to product size);
2. Size of sheet of waste separator ;
3. Control Mode: Button or HMI;
4. Height of waste separator;
5. Color of Machine;
Tags:
Spin Trim deflashing machine, trimming machine, edge remove
machine;deflashing machine; deburring machine; Freeze trim machine;
Cryogenic deflashing machine; Trimming Machines; Trimmers; Trimming
Machines; Angle Trimmers; Rubber Trimming Machine; Mandrel Cutting Machine; Slicing Cutting Machine; Precision
machines for cutting off rings and slices; Oil filter sealing
gasket making machine; Slice machine; Slicer; Circular knife
cutting machines for cutting gaskets; Rubber gasket cutting
machine; Gasket making machine; Rotary style gasket cutter; Rotary cutting machine; Rubber slitting
machine; Machines for hose and tube processing; Cutting machine for
hoses and tube processing; Machine for rubber and plastic
processing; Cutting machine for gaskets and o-rings;
For more details, please contact us freely !!!
CONTACT INFOS
Person: Susanna
INTER-CHINA RUBBER MACHINERY CO., LTD.
www.rubbermachinery-china.com
Mob:+0086-13179487165
SKYPE: rubbercutting
Email: info@rubbermachinery-china.com
